Vertical carousel storage system for Automotive Industry

Automotives

Automated Storage Solution for Automotives

Instamat Vertical Storage carousel from Statfield

The manufacturing methods for automobiles vary widely, ranging from manual workshop assembly in small quantities to automated robot-driven production. This diversity requires their warehouse management are tailored to meet specific needs and standards. The raw material must be available on time and at the right place. wastage of time in identifying material location and retrieval can build up additional costs which is not acceptable for automotive component manufacturers.

Typical Challenges of Automotives

Storage as per assembly line flow
Different material to be made avail on Just in time
Efficient storage of different materials as temporary locations
Secure batch management
Dust-free storage of components

Vertical Storage Carousel

Instamat – the vertical storage carousel has helped many automotive companies and auto component manufacturers by maximizing the utilization of available space and minimizing footprint demands by as much as 60%. These systems efficiently combine and compactly store items of diverse shapes and sizes, including large, small, lightweight, and heavy items, within one or multiple storage systems.

With over three decades of expertise, Statfield’s Instamat has been a partner to some of the market leaders in their particular industry.

Instmat Benefits

Frequently Asked Questions

What is a Vertical Storage System in an automotive context?

A Vertical Storage System (VSS), often called a Vertical Lift Module (VLM) or Vertical Carousel, is an automated storage and retrieval system that uses vertically moving trays to bring automotive parts directly to an ergonomic workstation. It’s a “goods-to-person” solution that maximizes space and efficiency.

How can a VSS benefit an automotive manufacturing or assembly plant?

Maximizes Floor Space: Frees up valuable production floor space by storing parts vertically, reducing storage footprint by up to 90%.

Improves Line-Side Efficiency: Delivers components directly to assembly line workers, eliminating walk-and-search time and supporting just-in-time (JIT) sequencing.

Enhances Inventory Accuracy: Integrated software provides real-time tracking of every part, reducing errors and stock-outs.

Increases Security: Protects high-value components (e.g., ECUs, infotainment systems, sensors) in a locked, access-controlled environment.

What specific automotive parts can be stored in a VSS?

A VSS is ideal for a wide range of components, including:

Small, High-Value Parts: Sensors, chips, connectors, fuses.

Kitting Components: Parts for build-to-order kits (e.g., trim levels, accessory packs).

Aftermarket & Service Parts: Managing a vast SKU count for dealerships or distribution centers.

Tooling & MRO: Storing jigs, fixtures, and maintenance tools securely.

Can it handle heavy or bulky automotive items?

Yes. VLMs are engineered with high load capacities. They can store heavier items like turbochargers, small transmissions, or body panels on reinforced trays. The system’s design ensures safe and stable movement even under full load.

How does a VSS support traceability, which is critical in the automotive industry?

The system’s software can track:

Part Numbers & Serial Numbers
Lot/Batch Codes (crucial for recalls)
Supplier Information
Date of Receipt and Expiry
This data can be integrated with your MES or ERP system for full traceability from receipt to installation on the vehicle.

What safety features are included?

Standard safety features include:

Safety Light Curtains: Immediately stop tray movement if an obstruction is detected.

Emergency Stop Buttons
Access Control: PIN codes or card readers to restrict user access.

Mechanical Safeguards: To prevent accidental descent.

Get in touch

Maximize your storage capabilities and improve warehouse efficiencies with the Instamat vertical carousel system from Statfield. Contact us to learn more.