Instamat Vertical Storage carousel for Food & Beverage

Food and Beverages

Automated Storage Solution for Food and Beverages

Instamat Vertical Storage carousel from Statfield

The fundamental needs of the food industry encompass maintaining a clean and hygienic environment, establishing dependable seamless cold chains, and ensuring secure tracking of Best Before Dates (BBD) and batch information. The diverse array of products and package sizes poses challenges in manually selecting and arranging goods.

Within the beverage industry, there’s a necessity for the prompt availability and swift transportation of heavy products in various quantities. The sector experiences frequent seasonal fluctuations and intermittent demand peaks, necessitating continuously evolving capacity requirements.

Typical Challenges of Food and Beverages

Specific demands on materials and technology due to ambient conditions (e.g., operating temperatures in deep-freeze areas, humidity levels)
Controlled climate conditions with various temperature zones
Hygienic and food-compatible storage requirements
Utilization of plastic loading pallets as loading aids
Special considerations for transporting and storing liquids
Implementation of seamless and reliable tracking for Best Before Dates (BBD) and batch information

For InstaMat, the food industry’s product range varies widely, encompassing finished products, semi-finished items, packaging, and auxiliary materials. Managing this extensive array of goods demands an automated solution. The automated high-bay warehouse from Kardex Mlog is the ideal choice, maximizing space utilization and ensuring fast, reliable picking of goods.

Instmat Benefits

Temperature Controlled Storage
Efficient Production capacity
Heavyweight storage
Protection of stored goods
Optimal storage use of space
Near zero wastage of space

Frequently Asked Questions

How is this system designed for food safety and hygiene?

Our Vertical Storage Systems are built with a Sanitary Design philosophy. This includes USDA and FDA-compliant materials like stainless steel, rounded corners, smooth welds, and minimal crevices to prevent bacterial harborage and allow for easy, thorough cleaning and sanitation.

Can it withstand high-pressure, high-temperature washdowns?

Absolutely. We offer Washdown-Rated systems with rated components where necessary. These feature sealed bearings, waterproof drives, and corrosion-resistant finishes to ensure reliability and longevity under aggressive daily cleaning protocols.

What about lubrication and the risk of product contamination?

This is a critical focus. We offer two solutions:

Food-Grade Lubricants: We exclusively use NSF H1-registered lubricants for all moving parts.

Lube-Free Options: For the highest-risk areas, we provide self-lubricating chains or completely lubrication-free designs to eliminate any contamination risk.

What types of food and beverage products can it store?

The system is highly versatile and ideal for:

Ingredients: Spices, additives, flavorings, and bulk powders.
Packaging: Pouches, lids, labels, bottles, and cans.
Finished Goods: Boxed, bagged, or canned products.
Sensitive Items: Temperature-controlled ingredients or products.

Can it be used in temperature-controlled environments like cold storage or freezers?

Yes. We design systems with components rated for specific temperature ranges. For cold storage and freezers, we use specialty steels and lubricants that remain functional at low temperatures, ensuring reliable operation.

What is the typical ROI for a food and beverage facility?

ROI is achieved through:

Reduced Labor Costs: Faster picking and automated inventory counting.
Decreased Product Waste: Strict FIFO management minimizes spoilage.
Space Savings: Frees up floor space for other production needs.
Improved Order Accuracy: Reduces costly shipping errors.
Most facilities see a full return on investment within 18-24 months.

Get in touch

Maximize your storage capabilities and improve warehouse efficiencies with the Instamat vertical carousel system from Statfield. Contact us to learn more.